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Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass

Bagum, Mst. Nasima and Konneh, Mohamed and Ali, Mohammad Yeakub (2018) Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass. In: International Conference on Advances in Manufacturing and Materials Engineering 2017, ICAMME 2017, 8 - 9 August 2017, International Islamic University Malaysia (IIUM), Gombak Campus, Kuala Lumpur.

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Abstract

In glass machining crack free surface is required in biomedical and optical industry. Ductile mode machining allows materials removal from brittle materials in a ductile manner rather than by brittle fracture. Although end milling is a versatile process, it has not been applied frequently for machining soda lime glass. Soda lime glass is a strain rate and temperature sensitive material; especially around glass transition temperature Tg, ductility increased and strength decreased. Hence, it is envisaged that the generated temperature by high-speed end milling (HSEM) could be brought close to the glass transition temperature, which promote ductile machining. In this research, the objective is to investigate the effect of high speed machining parameters on generated temperature. The cutting parameters were optimized to generate temperature around glass transition temperature of soda lime using response surface methodology (RSM). Result showed that the most influencing process parameter is feed rate followed by spindle speed and depth of cut to generate temperature. Confirmation test showed that combination of spindle speed 30,173 rpm, feed rate 13.2 mm/min and depth of cut 37.68 μm generate 635°C, hence ductile chip removal with machined surface Ra 0.358 μm was possible to achieve.

Item Type: Conference or Workshop Item (Plenary Papers)
Additional Information: 4486/64013
Uncontrolled Keywords: Relationship between process parameters and temperature; High speed; soda lime glass
Subjects: T Technology > T Technology (General)
T Technology > TJ Mechanical engineering and machinery
T Technology > TS Manufactures
Kulliyyahs/Centres/Divisions/Institutes: Kulliyyah of Engineering > Department of Manufacturing and Materials Engineering
Depositing User: Prof. Ir. Dr. Mohammad Yeakub Ali
Date Deposited: 06 Jun 2018 13:39
Last Modified: 18 Oct 2018 09:46
URI: http://irep.iium.edu.my/id/eprint/64013

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