Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts

Ginta, Turnad Lenggo and Amin, A. K. M. Nurul and Radzi, Mohd Che Daud and Lajis, Mohd Amri (2009) Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts. European Journal of Scientific Research, 28 (4). pp. 533-541. ISSN 1450-216X, 1450-202X

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Abstract

This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker’s microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order model and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level.

Item Type:	Article (Journal)
Additional Information:	2872/16721
Uncontrolled Keywords:	Tool life, Response surface, Uncoated WC-Co, Ti – 6Al – 4V
Subjects:	T Technology > TS Manufactures > TS200 Metal manufactures. Metalworking
Kulliyyahs/Centres/Divisions/Institutes (Can select more than one option. Press CONTROL button):	Kulliyyah of Engineering > Department of Manufacturing and Materials Engineering
Depositing User:	Dr. A.K.M. Nurul Amin
Date Deposited:	23 Jan 2012 00:22
Last Modified:	23 Jan 2012 00:22
URI:	http://irep.iium.edu.my/id/eprint/16721

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