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Investigations of strength and quality of clinched joints using digital image correlation

Eshteyah, Mohanna and Hrairi, Meftah (2024) Investigations of strength and quality of clinched joints using digital image correlation. Nondestructive Testing and Evaluation, 40 (9). pp. 4088-4113. ISSN 1058-9759 E-ISSN 1477-2671

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Abstract

This study examines the impact of processing conditions on joint strength and the effectiveness of digital image correlation (DIC) in detecting failure points in clinched joints. Mechanical tests, including single-lap shear and pull-out tests, were conducted using DIC to evaluate joint quality in various clinched configurations. The results showed frequent failures at the neck rejoin in clinched joints between mild steel and aluminum sheets, particularly when thinner sheets were positioned on the punch side and softer materials on the die side. DIC effectively identified defects and failure locations, offering insights into material combinations, sheet positioning, and failure modes. Although DIC was useful in detecting defects in both elastic and destructive regions, its ability to distinguish specific defect types from strain contour maps was limited. The study highlights the need for further research to extend DIC’s application to other mechanical joining systems and advocates for its proactive use in refining designs and manufacturing processes

Item Type: Article (Journal)
Uncontrolled Keywords: Aluminium, clinching, digital image correlation, joint failure, joint quality, steel
Subjects: T Technology > TA Engineering (General). Civil engineering (General) > TA349 Mechanics of engineering. Applied mechanics
T Technology > TS Manufactures > TS200 Metal manufactures. Metalworking
Kulliyyahs/Centres/Divisions/Institutes (Can select more than one option. Press CONTROL button): Kulliyyah of Engineering
Kulliyyah of Engineering > Department of Mechanical Engineering
Depositing User: Prof. Dr. Meftah Hrairi
Date Deposited: 20 Aug 2025 17:25
Last Modified: 20 Aug 2025 17:25
URI: http://irep.iium.edu.my/id/eprint/122843

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