Development of a web-based monitoring system for the maintenance of centrifugal pumps

R.M, Eqbal and Mohd Yatim, Norfazrina Hayati and Pebrianti, Dwi and M.R, Muhammad Hafeez (2026) Development of a web-based monitoring system for the maintenance of centrifugal pumps. Journal of Mechanical Engineering and Technology, 18 (1). pp. 54-61. ISSN 2180-1053 E-ISSN 2289-8123

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Abstract

Industrial centrifugal pumps require continuous monitoring to prevent costly failures and ensure operational safety. Traditional manual inspection methods are time-consuming, error-prone, and often fail to detect faults before catastrophic failures occur. This study presents the development of a web-based monitoring system for centrifugal pump maintenance using Python and Django framework. The system monitors five critical parameters of the centrifugal pump: rotational speed, acceleration, demodulation output, vibration and temperature, with predefined industry-standard thresholds for fault detection. The web interface features data visualization, color-coded alerts, and historical trend analysis, designed to be accessible to maintenance personnel. The result demonstrated 95% accuracy in data representation with threshold breach detection capabilities. The system successfully processes sensor data from established datasets of healthy and maintenance-prone stages of centrifugal pumps. The web monitoring system managed to implement automated alerting when parameters exceed safety limits and provides an intuitive dashboard for monitoring pump health status. This automated approach reduces reliance on manual inspections, enables predictive maintenance strategies, and enhances operational efficiency while maintaining user-friendly accessibility for diverse industrial personnel.

Item Type:	Article (Journal)
Uncontrolled Keywords:	Web Monitoring, Centrifugal Pumps, Python, Industrial Automation
Subjects:	T Technology > T Technology (General) T Technology > T Technology (General) > T175 Industrial research. Research and development T Technology > TJ Mechanical engineering and machinery
Kulliyyahs/Centres/Divisions/Institutes (Can select more than one option. Press CONTROL button):	Kulliyyah of Engineering > Department of Mechanical Engineering
Depositing User:	Dr Dwi Pebrianti
Date Deposited:	30 Jul 2026 07:11
Last Update:	01 Aug 2026 09:18
Queue Number:	2026-07-Q4318
URI:	http://irep.iium.edu.my/id/eprint/130271

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