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The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM)

Muhamad Khairussaleh, Nor Khairusshima and Zakwan, Muhammad Hafiz and Mokhtar, Suhaily and Shaffiar, Norhashimah and Syed Shaharuddin, Sharifah Imihezri (2018) The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM). In: International Conference on Advances in Manufacturing and Materials Engineering 2017 (ICAMME17), 8th-9th August 2017, Kuala Lumpur.

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Abstract

Carbon Fibre Reinforced Plastic (CFRP) composite has become one of famous materials in industry, such as automotive, aeronautics, aerospace and aircraft. CFRP is attractive due to its properties, which promising better strength and high specification of mechanical properties other than its high resistance to corrosion. Other than being abrasive material due to the carbon nature, CFRP is an anisotropic material, which the knowledge of machining metal and steel cannot be applied during machining CFRP. The improper technique and parameters used to machine CFRP may result in high tool wear. This paper is to study the tool wear of 8 mm diameter carbide cutting tool during milling CFRP. To predict the suitable cutting parameters within range of 3500-6220 (rev/min), 200-245 (mm/min), and 0.4-1.8 (mm) for cutting speed, speed, feed rate and depth of cut respectively, which produce optimized result (less tool wear), Response Surface Methodology (RSM) has been used. Based on the developed mathematical model, feed rate was identified as the primary significant item that influenced tool wear. The optimized cutting parameters are cutting speed, feed and depth of cut of 3500 rev/min, 200 mm/min and 0.5 mm, respectively, with tool wear of 0.0267 mm. It is also can be observed that as the cutting speed and feed rate increased the tool wear is increasin

Item Type: Conference or Workshop Item (Plenary Papers)
Additional Information: 6936/63541
Uncontrolled Keywords: tool wear of carbide cutting tool, Carbon Fibre Reinforced (CFRP), Response Surface Methodology (RSM)
Subjects: T Technology > TA Engineering (General). Civil engineering (General) > TA213 Engineering machinery, tools, and implements
Kulliyyahs/Centres/Divisions/Institutes: Kulliyyah of Engineering
Kulliyyah of Engineering > Department of Manufacturing and Materials Engineering
Depositing User: Dr. Suhaily Mokhtar
Date Deposited: 15 May 2018 01:50
Last Modified: 15 May 2018 01:50
URI: http://irep.iium.edu.my/id/eprint/63541

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