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Tubular photobioreactor design for microalgae cultivation: maximising efficiency for CO2 fixation

Mohammed, Nadia Syauqi Syahid and Ahmad, Farah and Azmi, Azlin Suhaida and Mohamad Puad, Noor Illi and Mohd Hatta, Maziati Akmal and Syed Abdul Rahman, Syarifah Nor Faizah (2026) Tubular photobioreactor design for microalgae cultivation: maximising efficiency for CO2 fixation. Next Sustainability, 8 (NA). pp. 1-11. E-ISSN 2949-8236

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Abstract

Microalgae, which utilise photosynthesis to convert carbon dioxide (CO 2 ) into biomass, have gained significant attention as a sustainable source of renewable energy and high-value bioproducts. Among various microalgae cultivation systems, tubular photobioreactors (PBRs) are one of the most established and widely used closed cultivation systems. This review provides an in-depth evaluation of key design properties of tubular PBRs, such as tube geometry, diameter, length, material fabrication, and the selection of appropriate light sources. Critical operational factors, including mass transfer, aeration systems, and mixing strategies, were also covered in detail in this paper. Particular emphasis is given to the novel integration of a helical baffle and membrane sparger into a tubular PBR to improve overall system efficiency compared to conventional systems. Membrane-based CO₂ delivery systems were shown to improve biomass concentration, productivity, CO₂ fixation rate, and CO₂ utilization efficiency by approximately 10–14% compared to conventional sparging methods. Additionally, the integration of a helical baffle into a horizontal tubular PBRs has been shown to significantly enhance the mass transfer coefficient, prolong bubble residence time, reduce mixing time, and promote overall microalgal growth by up to 40%. These improvements are attributed to enhance flow distribution, intensified mixing, and extended bubble residence time. This review concludes by outlining key design recommendations and future research needs to further optimise tubular PBR design for sustainable microalgae cultivation.

Item Type: Article (Journal)
Uncontrolled Keywords: Carbon dioxide; Microalgae; Tubular photobioreactors; Membrane Helical baffle
Subjects: Q Science > QD Chemistry
Q Science > QR Microbiology
T Technology > TD Environmental technology. Sanitary engineering
T Technology > TP Chemical technology
Kulliyyahs/Centres/Divisions/Institutes (Can select more than one option. Press CONTROL button): Kulliyyah of Engineering
Depositing User: Dr Farah Binti Ahmad
Date Deposited: 30 Sep 2026 17:32
Last Update: 30 Sep 2026 17:32
Queue Number: 2026-09-Q5360
URI: http://irep.iium.edu.my/id/eprint/131474
Indexed In: WOS and SCOPUS, Google Scholar

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